Param Machines & Moulds Param Machines & Moulds
Box Culvert & U Drain Manufacturing

Box Culvert & U Drain Manufacturing

Advanced Culvert & Drain Manufacturing Technology

Our vertical vibration technology represents the pinnacle of box culvert and U-drain manufacturing. Designed for precision, efficiency, and versatility, these machines produce high-quality infrastructure components with consistent dimensions and superior finish quality for modern drainage systems.

1.5m x 1.5m - 4m x 4m
Box Culvert Sizes
6-15 min
Cycle Time
M20-M40
Concrete Grade

Vertical Vibration Technology

Precision compaction for superior concrete density

How Vertical Vibration Works

Our vertical vibration technology uses high-frequency vibration to achieve optimal concrete compaction for box culverts and U-drains. The process involves placing concrete in precision moulds and applying controlled vertical vibration to eliminate air voids and achieve maximum density for structural integrity.

  • High-frequency vibration for uniform compaction
  • Precision mould alignment for consistent dimensions
  • Automated vibration control for optimal results
  • Quality assurance through density testing
Vertical vibration box culvert machine

Product Types & Applications

Comprehensive solutions for drainage infrastructure

Box Culverts

Rectangular concrete structures used for water conveyance, underpasses, and infrastructure support. Our machines produce box culverts with precise dimensions and superior structural integrity.

Standard Sizes

1m x 1m, 1.5m x 1.5m, 2m x 2m, 2.5m x 2.5m, 3m x 3m

Applications

Road underpasses, railway crossings, water management, pedestrian tunnels

Load Capacity

Up to 40-ton axle loads for heavy traffic applications

Length: 1m - 6m
Wall Thickness: 150-300mm
Concrete Grade: M30-M40
Reinforcement: 8-16mm TMT

U Drains

U-shaped drainage channels designed for efficient water management and surface drainage. Our machines produce smooth, consistent U-drains with optimal flow characteristics.

Channel Widths

300mm, 450mm, 600mm, 900mm, 1200mm

Applications

Roadside drainage, parking lots, industrial areas, urban infrastructure

Flow Capacity

Optimized for maximum water flow with minimal friction

Length: 1m - 6m
Depth: 200-800mm
Wall Thickness: 100-200mm
Surface Finish: Smooth

Manufacturing Process

Step-by-step production workflow

1

Mould Setup

Precision mould assembly with reinforcement cage placement

2

Concrete Pouring

Controlled concrete placement with proper compaction

3

Vibration & Curing

High-frequency vibration followed by controlled curing

4

Tilting Demoulding

Hydraulic tilting table for smooth, damage-free demoulding

Tilting Table Accessory

Optional hydraulic demoulding system for enhanced productivity

Hydraulic Tilting System

The tilting table is a specialized accessory that can be integrated with our vertical vibration machines to facilitate easy and damage-free demoulding of large box culverts and U-drains. This hydraulic system allows the entire mould assembly to rotate, eliminating the need for complex lifting equipment.

  • Hydraulic tilting mechanism for smooth operation
  • Precision angle control (0-90°) for optimal demoulding
  • Reduced labor requirements and product damage
  • Optional accessory - can be added to existing machines

Tilting Table Specifications

Tilting Mechanism Hydraulic
Tilting Angle 0-90°
Load Capacity Up to 10 tons
Control System Manual/Remote

Technical Specifications

Detailed machine capabilities and performance

Machine Specifications

Vibration Power 20-50 kW
Vibration Frequency 50-60 Hz
Cycle Time 6-15 minutes
8-Hour Shift 60-100 units

Product Specifications

Box Culvert Size 1.5m x 1.5m - 4m x 4m
U Drain Width 300mm - 1200mm
Length Range 1m - 6m
Concrete Grade M20-M40

Quality Features & Benefits

Advanced features for superior product quality

Advanced Features

Hydraulic Tilting System

Smooth, controlled tilting mechanism for damage-free demoulding

Precision Moulds

High-precision steel moulds with ±2mm dimensional accuracy

Vibration System

High-frequency vibration for optimal concrete compaction

Automated Controls

PLC-controlled operation for consistent, repeatable results

Production Benefits

High Productivity

60-100 units per 8-hour shift with minimal manual intervention

Consistent Quality

Uniform dimensions and surface finish across all products

Reduced Labor

Automated tilting eliminates need for heavy lifting equipment

Versatile Production

Quick mould changes for different sizes and configurations

Applications & Industries

Diverse infrastructure solutions

Transportation Infrastructure

  • • Road underpasses and overpasses
  • • Railway crossing structures
  • • Highway drainage systems
  • • Bridge abutments and supports

Urban Development

  • • Stormwater management systems
  • • Parking lot drainage
  • • Pedestrian underpasses
  • • Urban drainage networks

Industrial Applications

  • • Industrial drainage systems
  • • Water treatment facilities
  • • Mining infrastructure
  • • Agricultural drainage

Ready to enhance your drainage infrastructure production?

Contact Sales