Box Culvert & U Drain Manufacturing
Advanced Culvert & Drain Manufacturing Technology
Our vertical vibration technology represents the pinnacle of box culvert and U-drain manufacturing. Designed for precision, efficiency, and versatility, these machines produce high-quality infrastructure components with consistent dimensions and superior finish quality for modern drainage systems.
Vertical Vibration Technology
Precision compaction for superior concrete density
How Vertical Vibration Works
Our vertical vibration technology uses high-frequency vibration to achieve optimal concrete compaction for box culverts and U-drains. The process involves placing concrete in precision moulds and applying controlled vertical vibration to eliminate air voids and achieve maximum density for structural integrity.
- High-frequency vibration for uniform compaction
- Precision mould alignment for consistent dimensions
- Automated vibration control for optimal results
- Quality assurance through density testing
Product Types & Applications
Comprehensive solutions for drainage infrastructure
Box Culverts
Rectangular concrete structures used for water conveyance, underpasses, and infrastructure support. Our machines produce box culverts with precise dimensions and superior structural integrity.
Standard Sizes
1m x 1m, 1.5m x 1.5m, 2m x 2m, 2.5m x 2.5m, 3m x 3m
Applications
Road underpasses, railway crossings, water management, pedestrian tunnels
Load Capacity
Up to 40-ton axle loads for heavy traffic applications
U Drains
U-shaped drainage channels designed for efficient water management and surface drainage. Our machines produce smooth, consistent U-drains with optimal flow characteristics.
Channel Widths
300mm, 450mm, 600mm, 900mm, 1200mm
Applications
Roadside drainage, parking lots, industrial areas, urban infrastructure
Flow Capacity
Optimized for maximum water flow with minimal friction
Manufacturing Process
Step-by-step production workflow
Mould Setup
Precision mould assembly with reinforcement cage placement
Concrete Pouring
Controlled concrete placement with proper compaction
Vibration & Curing
High-frequency vibration followed by controlled curing
Tilting Demoulding
Hydraulic tilting table for smooth, damage-free demoulding
Tilting Table Accessory
Optional hydraulic demoulding system for enhanced productivity
Hydraulic Tilting System
The tilting table is a specialized accessory that can be integrated with our vertical vibration machines to facilitate easy and damage-free demoulding of large box culverts and U-drains. This hydraulic system allows the entire mould assembly to rotate, eliminating the need for complex lifting equipment.
- Hydraulic tilting mechanism for smooth operation
- Precision angle control (0-90°) for optimal demoulding
- Reduced labor requirements and product damage
- Optional accessory - can be added to existing machines
Tilting Table Specifications
Technical Specifications
Detailed machine capabilities and performance
Machine Specifications
Product Specifications
Quality Features & Benefits
Advanced features for superior product quality
Advanced Features
Hydraulic Tilting System
Smooth, controlled tilting mechanism for damage-free demoulding
Precision Moulds
High-precision steel moulds with ±2mm dimensional accuracy
Vibration System
High-frequency vibration for optimal concrete compaction
Automated Controls
PLC-controlled operation for consistent, repeatable results
Production Benefits
High Productivity
60-100 units per 8-hour shift with minimal manual intervention
Consistent Quality
Uniform dimensions and surface finish across all products
Reduced Labor
Automated tilting eliminates need for heavy lifting equipment
Versatile Production
Quick mould changes for different sizes and configurations
Applications & Industries
Diverse infrastructure solutions
Transportation Infrastructure
- • Road underpasses and overpasses
- • Railway crossing structures
- • Highway drainage systems
- • Bridge abutments and supports
Urban Development
- • Stormwater management systems
- • Parking lot drainage
- • Pedestrian underpasses
- • Urban drainage networks
Industrial Applications
- • Industrial drainage systems
- • Water treatment facilities
- • Mining infrastructure
- • Agricultural drainage
Param Machines & Moulds